In the industrial background of increasingly frequent logistics and transportation, pallets, as standardized logistics carriers, play an important role in warehousing, handling, shipping and other links. How to efficiently and firmly pack and strap goods with pallets has become a key link that many companies cannot ignore in the packaging process. Automatic sword-piercing pallet baler, with its highly automated operation mode, interlaced strapping structure and excellent adaptability, is becoming the core equipment in the intelligent packaging system. It is widely used in beverages, building materials, chemicals, paper and other industries, providing an ideal solution for enterprises to achieve packaging efficiency improvement and logistics safety assurance.
Efficient strapping, intelligent sword threading: automatic sword-threading pallet baler solves packaging pain points
The traditional manual packaging method, especially for pallet goods with large stacking height and unstable cargo structure, often makes it difficult to ensure the firmness and efficiency of packaging. Manual strapping is not only time-consuming and labor-intensive, but may also cause problems such as misoperation, loose strapping or deviation, which affects the stability of the goods during handling and transportation. The automatic sword-threading pallet baler uses the "sword-threading device" to accurately guide the strapping tape to the bottom of the pallet, achieving high-intensity and high-efficiency horizontal or vertical packaging operations, greatly improving the consistency and firmness of the packaging.
The equipment controls the entire strapping process such as sword threading, belt feeding, tensioning, hot melt bonding, and belt cutting through a programmable control system (PLC), without manual intervention, and truly achieves "fully automatic unattended" packaging operations. It is suitable for packaging environments that require continuous operations and frequent shipments, especially for use on fully automatic packaging production lines.
The core advantages and technical highlights of the automatic sword-piercing pallet strapping machine
The sword-piercing structure design solves the problem of manual strapping. The equipment is equipped with a precision sword-piercing mechanism, which can pass through the fork hole at the bottom of the pallet and guide the strapping tape to pass smoothly from the bottom of the goods. The sword-piercing process is high-speed and smooth. Even in the face of complex situations such as large goods, irregular stacking, and small pallet gaps, it can ensure the success rate of the strapping operation, and effectively solve the problems of low efficiency, large errors, and poor safety of manual strapping.
Fully automatic control system, convenient and stable operation
Parameters are set through the human-machine interface, and intelligent PLC control is used to realize the automation and customization of the packaging process. Users can preset parameters such as the number of packages, tensioning force, and bonding time. The equipment automatically completes all operations according to the set process, significantly improving the operating efficiency and standardization level.
Strong compatibility, can match a variety of packaging lines
The equipment can be flexibly embedded in various conveying systems, seamlessly connected with wrapping machines, palletizers, conveyor belts, etc., to achieve linkage operation of the entire line. Whether it is a single production line packaging or centralized control of a large intelligent packaging workshop, the automatic sword-piercing pallet strapping machine can achieve rapid deployment and efficient collaboration.
Save labor, improve work efficiency and safety
Automatic sword-threading strapping replaces traditional manual strapping, and the average strapping time per pallet is controlled at 15-17 seconds/piece, which greatly improves the strapping efficiency. At the same time, it avoids accidental pulling, accidental cutting and physical contact injuries in manual operation, ensuring the safety of workshop personnel.
Stable structure and easy maintenance
The equipment adopts industrial-grade steel structure frame, which is stable in operation, shock-resistant and wear-resistant. The key components use imported electrical components and durable materials to adapt to the 24-hour continuous operation environment, and are convenient for later maintenance and maintenance, effectively reducing equipment failure rate and maintenance costs.
Case sharing: The application effect of sword-threading pallet strapping machine in the building materials industry
A large building materials company needs to stack and pack heavy goods such as bricks and stones during daily shipments. The original manual packaging method is difficult to meet the shipment rhythm, and there are many problems such as loose bundling and cargo slippage during transportation, which affects customer satisfaction and corporate brand image.
After the company introduced the automatic sword-piercing pallet baler, it integrated with the palletizing system, conveyor line and wrapping packaging line to achieve automatic baling operations of more than 40 pallets per hour. The packaging is firm and reliable, and there is no damage to the goods during transportation. The deployment of this equipment not only increased the packaging efficiency by more than two times, but also saved the company hundreds of thousands of labor costs and customer claims costs each year, truly realizing the automation, safety and standardization of packaging.