In actual shipping scenarios, companies often face such packaging problems: the height of goods is different, the volume is too large, and the position is not centered, which makes the traditional turntable wrapping equipment unable to effectively fix the pallet as a whole, and even has the risk of offset and collapse during high-speed operation. Faced with this high-frequency, non-standard pallet packaging demand, the fully automatic arm wrapping machine has become an ideal choice for solving the stable packaging of special-shaped pallets with its unique arm structure and fixed pallet mode. While ensuring the consistency of packaging, the equipment has greatly improved the level of packaging automation. It is an important part of building efficient shipping lines in many industries such as chemicals, building materials, e-commerce, and food.
Structural advantages: The swing arm moves around, and the pallet is stationary and more stable
The biggest technical feature of the fully automatic swing arm wrapping machine is its "swing arm wrapping, pallet does not move" structural design. Compared with the traditional turntable wrapping method, the swing arm design can effectively avoid the deviation or fall caused by the pallet being too heavy or the goods being stacked unevenly. It is especially suitable for the wrapping of the whole pallet of super-high goods, large-sized materials and irregular packages. The equipment controls the swing arm to rotate at a uniform speed through the PLC system, and the film frame completes the rising and falling actions at the same time, so that the wrapping film fits the pallet goods tightly, effectively improving the overall packaging stability and protection effect.
In addition, the equipment can be equipped with automatic film loading, film clamping, film breaking and automatic reset functions to realize the truly "unmanned" wrapping operation. It supports a variety of wrapping modes, such as enhanced wrapping, local reinforcement, top reinforcement, etc., to meet the protection needs of different types of goods.
Intelligent control: Accurately match cargo size and winding parameters
In order to deal with the problems of "not tight", "easy to break" or "waste of film" often encountered by enterprises during the packaging process, the fully automatic swing arm wrapping machine is equipped with high-precision photoelectric sensors and pre-stretched film racks, with the ability to automatically measure height and intelligently judge the start and stop points. Users can set parameters such as the number of winding circles, film stretching ratio, and swing arm speed according to the actual goods, so as to achieve more accurate and efficient wrapping and packaging of each pallet of goods. Pre-stretching technology allows each meter of film material to be extended to 2.5 times the use length, significantly saving packaging costs.
Multi-scenario application: adaptable to a variety of working conditions and cargo types
The fully automatic swing arm wrapping machine is widely used in industries with complex cargo shapes, high or heavy cargo heights, and is commonly used in chemical raw materials, architectural coatings, large paper products, e-commerce packaging areas, beverage production bases and other scenarios. The equipment can be connected to the conveyor line, AGV system, automatic strapping and stacking system to build a complete intelligent packaging production line. The equipment supports 24-hour continuous operation to meet the needs of high-intensity, multi-batch industrial packaging.
Case analysis: Building materials companies achieve stable shipment of special-shaped pallets
A large waterproof material manufacturer in Hebei often encounters problems of winding deviation, turntable shaking and even pallet overturning in the traditional shipping process due to irregular stacking of product coils. The company introduced two fully automatic rocker arm wrapping machines to replace manual film wrapping and semi-automatic equipment, and used them in conjunction with automatic sword-piercing balers to achieve static wrapping, top reinforcement and bottom reinforcement for each pallet of goods at one time. After the transformation, the packaging efficiency per hour increased from the original 18 pallets to more than 40 pallets, the stability of the entire pallet transportation was significantly enhanced, and the average amount of film material was reduced by 15%, greatly reducing the overall packaging cost.
Fully automatic rocker arm wrapping machine makes complex packaging tasks simple
Faced with increasingly diverse shipping and packaging needs, companies not only need highly efficient equipment, but also need systematic solutions with "strong adaptability", "low failure rate" and "energy saving and consumption reduction". With its static pallet packaging method and highly intelligent control system, the fully automatic rocker arm wrapping machine has gradually become the preferred equipment for special working conditions such as non-standard goods, heavy-loaded pallets, and highly unstable cargo piles. It is not only a key link for enterprises to move towards intelligent packaging, but also the core force to cope with the dual challenges of future order diversity and packaging efficiency.