Is it easy for multiple cartons to fall apart when shipped on a pallet? Carton wrapping packaging machine makes the whole pallet more stable, faster and less worrying

In the current fast-paced, multi-batch, multi-category supply chain environment, cartons are the most common packaging units and are widely used in various industries such as food, beverages, daily chemicals, electrical appliances, medicine, and e-commerce. Although the appearance of a single box is uniform and palletizing is convenient, in the actual shipping process, the transportation of multiple cartons on a pallet often faces problems such as loose packaging, cargo offset, and inter-layer slippage. Especially in long-distance logistics, multi-layer stacking or frequent transfer conditions, the risk of loose packages, tilting, or even the collapse of the whole pallet may occur if you are not careful. For this reason, more and more companies choose to introduce carton wrapping packaging machines designed specifically for pallet carton goods to achieve high efficiency, high consistency, and high protection level of whole pallet packaging operations, replacing inefficient manual film wrapping methods and improving the overall delivery quality.

The carton wrapping packaging machine is an automatic packaging equipment for pallet stacking carton goods. It mainly drives the film frame to rotate through a turntable or rocker mechanism to achieve comprehensive wrapping and reinforcement of the pallet's four sides and upper and lower edges. The equipment can automatically adjust the film frame lifting path, winding circles and tensioning force according to different product sizes and stacking heights, so that each carton forms a compact and consistent packaging unit after wrapping, improves shipment stability, and reduces shaking, displacement or loose stacking during transportation. At the same time, the equipment supports automatic film breaking, film application, and stroking functions to avoid the common tail scattering or film layer shedding in manual film wrapping, making the packaging appearance neater and improving the overall shipment image.

In a company that mainly deals in snack foods, more than 400 pallets of carton products need to be packaged and shipped every day. In the past, 4 operators used manual film wrapping to complete the packaging, and each pallet took about 4 minutes. The tightness of the film wrapping depended entirely on manual experience, and it was difficult to ensure the consistency of the wrapping. During the peak promotion period, frequent overtime became the norm, and the packaging efficiency could not keep up with the delivery rhythm. After the company purchased two carton wrapping machines, with the existing conveyor lines and stacking stations, only one person is needed to be responsible for the supply of consumables and equipment inspection. The time for packing the whole pallet is shortened to less than 1 minute. The packaging layers are consistent, the appearance is neat, the protection effect is better, the customer complaint rate is significantly reduced, and the logistics stability is greatly improved.

According to the actual layout of the enterprise site, the carton wrapping packaging machine can choose different structural forms such as turntable, rocker, and ring. Among them, the turntable type is suitable for pallet goods with moderate weight and regular stacking, with compact structure and stable operation; the rocker type is suitable for heavy and high-code carton pallets, and the pallet is safer without moving; the ring type is suitable for long and high carton stacking and supports high-speed packaging. The film rack system generally adopts a pre-stretching structure, which can reach 250% pre-stretching, effectively reducing the use of consumables and improving the compactness of the film. The photoelectric sensing device equipped with the equipment can identify the height of different goods and automatically adjust the lifting range of the film rack to avoid dead corners or repeated idling.

In terms of control system, the carton wrapping packaging machine supports PLC programming and human-machine interface operation. Users can set wrapping parameters and save multiple sets of programs through the touch screen to meet the needs of fast switching of different packaging solutions. At the same time, it has safety protection functions such as automatic alarm for film breakage, automatic shutdown after wrapping, and slow start to ensure the continuity of equipment operation and the safety of personnel operation.

From the current market trend, with the continuous increase in the frequency of shipments in the food, beverage, and e-commerce fast-moving consumer goods industries, customers have higher requirements for packaging standardization, aesthetics, and transportation safety. At the same time, companies are facing practical problems such as rising labor costs and high pressure on personnel management. The carton wrapping packaging machine has become a key path to achieve automated upgrades in shipping packaging with its high efficiency, high consistency, and high controllability. It not only solves the pain points of slow manual packaging, loose film wrapping, and inconsistency, but also makes packaging efficiency a stable link in the production line rhythm, which helps companies gain more initiative in the fiercely competitive supply chain system.