
In the daily shipments of manufacturing, building materials, e-commerce logistics and other industries, how to achieve stable strapping of large, irregular, and special-shaped pallets or goods has always been a difficult problem to avoid. Traditional manual strapping has low efficiency and poor safety. Not only is the labor cost high, but it also often affects the shipment qualification rate due to loose packaging. Especially in the scenario where the strapping tape needs to be passed from the bottom of the goods, if the equipment selection is not in place, it will become the "bottleneck" of the entire packaging line. This is also an important reason why the sword strapping machine has been widely concerned and gradually popularized in recent years. As a packaging equipment designed to solve the problem of "inconvenient rotation of goods" or "need to be strapped from the bottom", the sword strapping machine integrates automatic strapping, tightening, hot melting, cutting and other functions through the mechanical arm sword strapping system. It does not require manual operation and can complete firm packaging without interfering with the state of the goods. Its core advantage lies in "passing through the bottom structure of the pallet to complete horizontal strapping". This type of equipment is particularly suitable for the packaging needs of heavy, special-shaped or complex pallet materials, and has become an important part of the current packaging automation of many factories.
The working logic of the sword-piercing strapping machine is very clear: after the goods enter the operating area, the equipment starts sensor recognition, and the control system drives the sword-piercing mechanism to pass through the bottom of the pallet, while sending the PP or PET strapping tape to the other end, and then the belt-receiving mechanism completes the tensioning and hot-melt connection. The whole set of actions does not require manual intervention. The strapping position, number of strapping strips, and tensile strength can all be freely set in the touch operation interface to ensure that the strapping effect is both reliable and uniform. It can support two parallel tracks/four tic-tac-toe tracks to solve the "non-standard" problems encountered by enterprises in actual shipments.
In actual applications, a building materials company ships up to 600 pallets a day. In the past, manual strapping was used, which required four people to work in shifts, and problems such as strapping deviation, loose joints, and long strapping time often occurred during the operation. More importantly, there are certain safety hazards in manual strapping of heavy pallets. Since upgrading to the sword-piercing strapping machine system, only one person is needed to monitor, and the strapping operation has been compressed from an average of 6 minutes per pallet to less than 1 minute. The strapping strength is unified, the stability of the pallet is improved, and the waste of film tape and the number of people at the workstation are reduced. The equipment also presets a variety of pallet recognition logic and strapping templates, which does not require repeated input of settings each time, greatly improving the convenience of operation.
From a practical point of view, the sword-piercing strapping machine is more like a "silent but efficient packaging worker", accurate, stable, and controllable in rhythm. Its value lies not only in replacing manual labor, but also in completely solving the long-standing problems of "unstable strapping, low efficiency, and irregular pallets" in a standardized and data-based way. For those companies that are still using traditional strapping methods, upgrading the sword-piercing strapping machine can not only bring direct labor savings, but also help production, warehousing, and logistics links to achieve process continuity, so that the overall shipping capacity can truly align with the rhythm of the front-end production line.
Finally, if the company's pallet strapping is still at the stage of "relying on experience, manual labor, and time", perhaps it is time to consider handing over this key link to a sword-piercing strapping equipment that can automatically thread the straps, accurately pack, and support multiple scenarios, truly allowing packaging operations to enter a new stage of efficiency, safety, and standards.