Is manual film lamination still required for shipment packaging? Online top-covering and wrapping machine allows the whole pallet packaging to be completed automatically without falling to the ground

In industries such as manufacturing, food, chemical, e-commerce, and home furnishing where pallet products are frequently shipped, an often overlooked but very critical action in the packaging process is **"top covering" - that is, covering a layer of top film before wrapping to prevent the goods from being contaminated or damaged by rain, dust, foreign objects, etc. during transportation or storage. Traditional practices often require manual laying of the film on the top of the goods and then wrapping operations, which is not only inefficient, time-consuming, and difficult to unify standards, but also cannot be synchronized with the production line rhythm. The online top-wrapping and wrapping machine** is an integrated automatic equipment designed to solve this problem. It realizes the one-stop automatic completion of **"film coating + wrapping"**, making the whole tray packaging process no longer dependent on manual labor, with more sealed packaging, more efficient process, and smarter delivery.

The online top-wrapping and wrapping machine is a pallet packaging system that integrates automatic film coating, automatic wrapping, automatic film cutting, and automatic stroking. It is suitable for the automatic packaging of whole tray cartons, bottles, barrels, woven bags and other goods. The equipment is usually deployed on the conveyor line. There is no need to manually load and unload the pallet. The system automatically recognizes the signal of the pallet in place, and immediately starts the linkage operation of the top film lowering and wrapping. The whole set of film coating operations is completed efficiently without moving the goods, truly realizing the "unattended" packaging process.

Take a large condiment company in Shandong as an example. The company ships more than 1,000 pallets of pallets every day. Most of the goods are carton bottled liquids, which have extremely high requirements for moisture and dustproof. Previously, the covering action was done manually, which not only required a large amount of manpower, but also inaccurate placement of the film, which was prone to warping of the top corners and deviation of the film, resulting in loose protection after winding. Since the introduction of the online covering and winding machine, the entire covering + film wrapping process has been completed automatically, and the average packaging time per pallet has been stably controlled within 60 seconds. The film material is accurately covered, the compactness is improved, and the labor is reduced by 2 people. The equipment has been running with zero deviation rate so far, and the packaging efficiency and packaging uniformity have been greatly improved.

The equipment uses a touch screen interface, supports multiple parameter settings such as the number of film wrapping circles, rotation speed, film tension, film covering position, top film size, etc., and can store a variety of product packaging solutions, which is convenient for fast switching of different pallet sizes. The system supports functions such as fault self-diagnosis, abnormal alarm, and insufficient film roll prompt, which is easy to maintain and stable in operation. More importantly, the equipment can be integrated with palletizers, conveyor lines, code scanning systems, and automatic labeling equipment to become the key core equipment of the intelligent packaging island.

In addition to improving efficiency and packaging consistency, the online capping and wrapping machine also significantly enhances the appearance of the finished package and the customer delivery experience. In many corporate delivery scenarios, packaging is not only functional protection, but also an important part of reflecting brand image and professionalism. The whole pallet of goods packaged by this equipment has a neat appearance, tight structure, and uniform film layer. Customers can feel the "factory-level" packaging standards when they receive the goods.