Is packaging too cumbersome for factories with frequent shipments? Wrapping and taping require repeated operations, which is inefficient.
During the outbound packaging process for palletized goods, companies typically wrap and then tape, each performed by separate machines. This not only creates a cumbersome process and requires extensive workspace, but also leads to long handover times and inconsistent coordination. Especially in factories that ship dozens of pallets daily, the high frequency of manual labor and the complex process can easily impact overall shipping efficiency and packaging consistency. To address these practical pain points, Dahong has launched an all-in-one wrapping and strapping machine that integrates wrapping and taping, truly completing the packaging process in one go, significantly improving outbound delivery time and operational efficiency. The equipment features a compact structure, small footprint, and fast operation, completing everything from film wrapping to strapping in one go.
The integrated wrapping and baling machine integrates a sword-threading strapping module based on a turntable wrapping machine. This compact design and synergistic functionality allow you to simply place the pallet on the machine, and the system automatically identifies the cargo size and initiates the wrapping process. Following wrapping, the system immediately performs the up-down or cross-strap strapping process, eliminating the need for manual handling or repeated loading and unloading. The entire process is centrally controlled by a PLC program, enabling continuous operation of steps including height measurement, film wrapping, stretching, film cutting, sword-threading, strapping, and film application. This single machine can perform the tasks previously required by two devices, reducing equipment investment, operator time, and space.
It wraps tightly and securely, using 30% less film and boasting a strapping force of up to 150kg, ensuring safe transportation.
The machine utilizes pre-stretched film rack technology, achieving a stretch ratio of up to 250%, significantly reducing film costs and ensuring uniform tension between wrapping layers, preventing loose packages. The system is also equipped with an electric strapping system, using 1316mm PET strapping. Each strap has a tensile strength of up to 150kg and supports two parallel or crisscross strapping methods. This ensures that the entire pallet remains stable and prevents shifting or sinking during transport, significantly enhancing the packaging's strength and shock resistance. The equipment's fastest strapping speed is just 1520 seconds per pass. Combined with the film wrapping cycle, a pallet can be strapped in under one minute. Multiple expandable modules cater to the diverse shipping needs of e-commerce, building materials, and chemical industries.
The all-in-one wrapping and baling machine is suitable for a wide range of industries and product types, particularly in the following scenarios: The building materials industry: Goods such as gypsum board, tiles, and insulation materials are heavy, high-stack, and difficult to transport; the chemical industry: Goods such as ton bags, woven plastic bags, and barreled raw materials require highly stable packaging; the food and beverage industry: Pallets and bottles require standardized shipments; and the e-commerce logistics industry: Frequent orders require fast, highly automated packaging equipment. Optional modules such as automatic capping, barcode scanning, labeling, automatic weighing, and conveyor docking systems enable integration with ERP/WMS systems, creating intelligent packaging units that meet the integrated automation and informationization needs of future factories.
Reducing handling and consolidating packaging operations: the all-in-one wrapping and baling machine is a true efficiency tool.
The packaging process is an efficiency bottleneck for many factories, especially during outbound operations. If wrapping and strapping are still performed separately, it wastes manpower and affects overall cycle time. A wrapping and baling machine integrates two key packaging operations into one device, streamlining the packaging process. It's a crucial tool for promoting standardized and automated shipping and packaging. If you're struggling with complex packaging processes and excessive labor waste, consider this highly efficient two-in-one "baling and wrapping" machine.