Is your high stack of light goods prone to collapse? Ordinary wrapping machines can't hold it steady even with tight wrapping?
A common problem encountered during pallet wrapping in industries such as electronics, food and beverages, and lightweight materials is that the pallets are unstable after stacking. This can lead to deflection and slippage during wrapping, especially during the initial or reinforcement stages of wrapping. Without external pressure support, the packages can tilt at best and even topple over at worst, causing damage and safety risks. The electric top-pressing turntable wrapping machine, equipped with an automatic lifting and lowering top-pressing mechanism, is specifically designed for high stacks, lightweight goods, irregularly stacked goods, and other products prone to wobbling. It truly achieves secure, stable wrapping.
The electric top-pressing mechanism ensures that the goods are firmly compacted and positioned, ensuring a more stable wrapping process.
This machine utilizes a motor-controlled top-pressing mechanism that automatically adjusts within a range of 500-2000mm based on the height of the goods, ensuring that the entire stack does not wobble or shift during the wrapping process. This system is particularly effective for difficult-to-secure goods such as lightweight cartons, empty bottle boxes, foam boxes, and flexible packaging. The top-pressing system effectively compacts the top of the stack, improving the stability of the entire pallet. Compared to pneumatic top-pressing mechanisms, electric top-pressing provides smoother action and more precise control, making it suitable for shipments requiring high packaging precision. The turntable rotates the cargo, and the pre-stretching film rack ensures high efficiency and reduces film consumption. The core structure of the equipment features a 1650mm turntable constructed from 10mm thick steel plate. Its speed is adjustable from 0 to 12 rpm, and it features a variable frequency speed control system that allows for slow starts and stops, preventing sudden acceleration during wrapping and causing cargo shifting. The film rack system features a powered pre-stretching mechanism with a maximum stretch ratio of 250%, reducing film material consumption by over 30% while maintaining stable tension output for uniform and compact wrapping. The film rack is driven by a DC motor, and its lifting and lowering are controlled by a dual-chain structure with variable speed control, ensuring a stable and reliable packaging process.
It is easy to operate and supports automatic wrapping of entire pallets, achieving a packaging rate of up to 40 pallets per hour. The equipment is equipped with a PLC programmable control system and a Chinese text-based user interface. The number of top and bottom wrapping layers, the number of reinforcement coils, and the time it takes to pass the top can be freely configured. The operator can complete the entire wrapping process with a single button. With a packaging rate of 20 to 40 pallets per hour, it is suitable for factories with medium to high-volume shipments. After packaging is completed, the turntable automatically resets, facilitating forklift pickup and removal. The operation is streamlined and efficient, making it an ideal machine for improving shipping efficiency in factories with tight production schedules.
With a compact structure and highly adaptable parameters, it is suitable for pallet packaging in a variety of industries.
Wrapping specifications: (500-1100) mm * (500-1200) mm, suitable for most standard shipping pallets. The turntable can support up to 2000 kg, adapting to a wide range of packaging needs, from lightweight high stacks to heavy cartons. With a power consumption of only 2.0 kW and a compact footprint, the machine measures 2545 × 1650 × 3500 mm, allowing for flexible deployment in various packaging workshops or shipping terminals.
A top plate stabilizes the stack, and a turntable improves efficiency, ensuring more reliable pallet packaging.
To address issues such as unstable stacking, shaking and slipping during wrapping, and inefficient packaging of light goods, the top plate turntable wrapping machine, with its three core features: automatic top plate, pre-stretching, and intelligent control, provides an efficient and stable packaging solution for factory shipments. From light cargo stacks to delicate goods, from food and beverages to electronics and appliances, it can handle it with ease, making it an indispensable packaging tool in modern packaging lines.