Is traditional packaging an efficiency shortcoming? Manual/semi-automatic film wrapping is increasingly unable to keep up with the pace
With the advancement of intelligent manufacturing, more and more factories have realized automation and informatization at the production end, but the packaging and shipping links still rely heavily on manual labor: the goods are transferred from the palletizing area to the film wrapping area, and then the film wrapping and strapping are manually operated. The whole process is difficult to control, with low efficiency, high labor and high error rate. Especially for enterprises with flow-type outbound and 24-hour non-stop production, traditional packaging methods are very likely to slow down the rhythm, resulting in "fast production and slow delivery". The fully automatic online wrapping machine is designed to solve this pain point and realize the real "pallet non-stop, packaging continuously".
The equipment is connected to the production line to achieve "packing as soon as the goods arrive", and the rhythm is synchronized and seamless.
The biggest features of the fully automatic online wrapping machine are: seamless connection with the production line, automatic induction start, and no manual intervention is required for the entire wrapping process. Pallet goods automatically enter the equipment operation area through the conveyor line. The system automatically completes the film head fixation, upper and lower wrapping, film cutting and pasting according to the set parameters. The whole process only takes 40-60 seconds, and the packaging rhythm completely matches the production line rhythm. It is especially suitable for the use of palletizers, stacking robots, and automatic conveying systems, and has become the standard configuration of the "last meter" outbound packaging link.
It can be matched with the covering, strapping, and code scanning and printing systems to form a complete automatic packaging station.
In addition to the main function of wrapping, the fully automatic online wrapping machine also supports a variety of module expansions: top lamination: add top protection for dusty or moisture-proof goods; sword strapping: immediately strap and fix after wrapping to enhance the stability of the pallet; code scanning + labeling: automatically read order information and label in combination with the WMS/ERP system; automatic lifting fork/in and out warehouse interface: directly connect to the automatic vertical warehouse or AGV system. Through the integration of these modules, the equipment not only has the packaging function, but also becomes an important link in data synchronization, label binding, and logistics outbound traceability.
Strong adaptability, flexible response to pallet specifications/site layout
The equipment supports flexible customization according to parameters such as pallet specifications, cargo height, winding tension, packaging film materials, etc., and is suitable for a variety of industry application scenarios, including: Food and beverage industry: large outbound volume, fast beat, suitable for high-speed production line matching; home appliance industry: high center of gravity of the whole machine, use online equipment to avoid secondary collision during transportation; pharmaceutical/chemical industry: closed packaging, dustproof, moisture-proof, and anti-label loss; e-commerce/logistics warehousing: docking with picking system or automatic distribution delivery line to improve delivery efficiency.
Packaging efficiency ≠ piling up people, automatic packaging is a key link in releasing production capacity
With the increase in labor costs and the increase in shipping requirements, enterprises have gradually shifted from "packaging by people" to "packaging by system". The fully automatic online wrapping machine not only improves packaging efficiency, but also helps enterprises achieve beat control, packaging standardization, and data traceability, completely getting rid of the uncertainty of manual wrapping. For any manufacturing factory that hopes to build an intelligent production line and improve delivery capabilities, this equipment is not just an auxiliary, but a "closed loop main force" that connects output to delivery.