Slow packaging, high film consumption, and unstable goods? Pallet stretch film packaging solves the three major shipping pain points in one step

In manufacturing, logistics, e-commerce, food, building materials and other industries, pallet shipments have long become the basic unit of logistics. However, in real scenarios, many companies still face a series of problems in the packaging process, such as low efficiency, heavy labor, loose film wrapping, and poor appearance. Especially during peak order periods, manual film wrapping cannot keep up with the delivery rhythm, and the packaging quality is uneven, which not only affects the stability of transportation, but also damages the company's factory image and customer experience. With the popularization of shipping automation, pallet stretch film packaging is being adopted by more and more factories and warehouses. Through automatic wrapping equipment, efficient, standardized, and low-error packaging output can be achieved, effectively solving the old problems of "slow wrapping, messy wrapping, and loose adhesion", so that the packaging process can really keep up with the rhythm of the production line.

The so-called pallet stretch film packaging refers to the automated packaging method of using stretch film to wrap and seal the entire pallet of goods. It rotates the turntable, and the equipment drives the film frame to rise and fall to wrap the goods in all directions. At the same time, it automatically rises and falls according to the set parameters, adjusts the tension and number of turns, and makes the stretch film tightly wrapped around the goods, effectively preventing loose packages, tilting, dust, moisture, and collision. It is currently the most versatile and widely applicable method in the entire pallet packaging.

Take a food production company in Anhui as an example. The factory needs to pack and ship 500 pallets of goods every day, involving bottled beverages, cartons, bagged rice and flour and other packaging forms. In the past, it was completely dependent on manual filming, which took an average of more than 3 minutes per pallet, and the wrapping was not uniform. During transportation, there were cases of loose pallets, box inversion, and film tail shedding, and customers frequently returned and complained. Since the introduction of a full set of pallet wrapping film packaging system, the operator only needs to place the entire pallet of goods on the turntable, and the equipment automatically senses and starts the wrapping process. The packaging time for each pallet is controlled at about 1 minute. The wrapping is neat, beautiful, and firmly bonded. The transportation stability is greatly improved, and customer satisfaction is significantly improved.

The core equipment for pallet wrapping film packaging usually includes pallet wrapping machines, rocker arm wrapping machines, online automatic wrapping machines, etc. The equipment mainly includes: film frame pre-stretching system, lifting mechanism, photoelectric sensor, control system and film breaking device. The pre-stretched film rack can stretch the film material to 250%, which not only improves the film's adhesion, but also reduces the unit consumables cost; the photoelectric sensing system can automatically identify the height of the pallet cargo and adjust the winding start and end positions to avoid the film rack from idling or over-winding.

In terms of the operating interface, modern equipment is equipped with a PLC program control + touch screen setting system, which supports personalized settings of parameters such as the number of winding circles, tension, turntable speed, and lifting speed, and can save multiple sets of packaging solutions to quickly switch the packaging needs of different categories of goods. For export goods, users can also add modules such as top film devices, top pressure devices, and corner guard synchronization devices to create a more professional and rigorous packaging structure.

Not only that, the pallet wrapping film packaging also has strong system compatibility and wiring flexibility. It can be connected with the conveyor line and palletizing robot to form an unmanned shipping system, and is also suitable for small production lines with manual forklifts entering and exiting pallets, maximizing the smoothness of packaging operations and space utilization.

According to actual usage data, after using pallet wrapping film packaging equipment, packaging efficiency can be increased by more than 60%, the average amount of film material used has decreased by 15%, the transportation damage rate has decreased by nearly 70%, and the number of packaging personnel has decreased by more than 50%. At the same time, the standardized output packaging appearance has also significantly improved the company's brand image and shipping professionalism, especially in cooperation with large chain supermarkets, e-commerce platforms or overseas buyers.

It can be said that pallet wrapping film packaging is becoming a "basic configuration" for modern factories, warehouses, and logistics centers to improve packaging efficiency, reduce manual dependence, and achieve standardized shipments. It not only improves the packaging speed, but more importantly, it fundamentally improves the packaging quality control ability, which is an important guarantee for creating high-standard logistics links and stable delivery capabilities.