Does shipping and packaging rely on people? The rhythm of high-speed production lines cannot tolerate any delay
In modern manufacturing plants, e-commerce cloud warehouses, food and beverage companies and other scenarios, the rhythm of the production line is getting faster and faster, but the "packaging link" is often the node that is most likely to slow down the overall efficiency in the process. The low efficiency of manual film wrapping, long waiting time, and unstable rhythm connection not only reduce the efficiency of the production line, but also affect the quality of shipment. Especially when pallet goods are constantly flowing out of the production line, if the packaging cannot be synchronized with it, problems such as piles, chaos, and irregular packaging will occur. In order to solve this pain point, more and more companies have begun to adopt fully automatic online wrapping machines to truly achieve the "packaging without speed drop" of the shipment rhythm, so that the packaging process can be transformed from manual dependence to intelligent drive.
Induction recognition + automatic wrapping + film breaking and film caressing, no manual intervention is required for the whole process
The fully automatic online wrapping machine is controlled by the PLC intelligent system and the conveyor line. When the pallet goods enter the film wrapping area through the conveyor line, the equipment automatically senses and starts the preset program to complete the whole process of film frame lifting, film tension adjustment, multi-stage wrapping, film breaking and film caressing, etc., without manual intervention or operation instruction input. It supports module expansions such as automatic capping, code scanning and printing, and weighing and binding, truly realizing "continuous action" from production line output to packaging completion. The whole machine runs smoothly and is suitable for high-speed shipping environments. The average wrapping time per pallet is about 1 minute, which greatly alleviates the problem of slow packaging rhythm.
Customer case: Beverage companies are fully connected, and the packaging rhythm has changed from a bottleneck to a bright spot
A beverage company in Hebei, the original shipping packaging link was manually transported to the wrapping machine and then manually operated. Although the production line is fast, the packaging "cannot keep up". After the company launched the fully automatic online wrapping machine, the packaging rhythm of the entire line is completely synchronized with the outbound rhythm, and the pallet automatically enters, automatically wraps, and automatically conveys out of the line without any manual supervision. The 6 production lines in the whole factory operate simultaneously, realizing true non-stop packaging for shipment. The person in charge said: "Wrapping used to be a dragging link, but now it has become the 'ballast stone' of our production line rhythm."
Compatible with a variety of conveying systems, supports customized integration, and is widely used in high-frequency shipment industries
The fully automatic online wrapping machine supports docking with a variety of logistics and transportation equipment such as roller lines, chain plate lines, AGV scheduling systems, palletizing robots, and outbound systems, and has extremely high system integration. The structure (such as rocker arm type, cantilever type, turntable type, etc.) and supporting functions (such as top film, sword strapping, code scanning and binding, weighing, etc.) can be customized according to the needs of the enterprise. It is suitable for industries with strict requirements on packaging rhythm, such as food and beverage, e-commerce logistics, chemical building materials, home appliance manufacturing, and warehousing and distribution.
Packaging must also be "digitalized", and the online wrapping machine is a standard node of the intelligent production line
In the process of building smart factories and digital warehousing systems, packaging equipment is also upgrading from "mechanical assistance" to "system core". The fully automatic online wrapping machine helps enterprises achieve truly controllable shipping and packaging data, traceable operations, and replicable rhythms through standardized, efficient, and unmanned packaging processes. It is not only a device to improve efficiency, but also an important link to connect the production, packaging and logistics links. For enterprises that want to build a closed loop of intelligent production lines, this machine is not an option, but a "standard feature".