The online wrapping machine efficiently connects to the conveyor line to realize the automatic packaging of pallets

In the field of modern manufacturing and logistics warehousing, the degree of automation in the shipping link is becoming a key indicator affecting the overall operational efficiency. Faced with the growing order volume and complex categories of pallet goods, companies generally face pain points such as low manual packaging efficiency, poor consistency, and difficult to control delivery rhythm. In this demand context, the online wrapping machine has become an important equipment for building an intelligent packaging workshop with its technical advantages of seamless connection with the conveyor line, support for automatic identification and continuous operation. It not only solves the problem of frequent interruptions and limited packaging efficiency of multiple batches of goods in the production line, but also helps companies realize a truly unmanned pallet packaging process.

Online operation, adaptable to various intelligent conveying systems
The biggest difference between the online wrapping machine and the traditional wrapping machine is that it is not a single machine operating independently, but is directly integrated into the entire conveyor line, forming an assembly line operation with automatic palletizing, sword-piercing packaging, top wrapping, robot upper and lower support and other equipment. This design enables the equipment to detect the pallet entry signal in real time and start the wrapping program according to the rhythm transmitted by the front-end station, without manual intervention, greatly improving the overall delivery efficiency and operation stability. This model supports a variety of conveying forms such as belt lines, roller lines, and chain lines. It has good compatibility and scalability and is suitable for large packaging workshops in various industries.

Automatic identification and parameter preset to improve packaging consistency
In response to the company's requirements for packaging consistency, the online wrapping machine has built-in photoelectric sensors and intelligent PLC control systems, which can automatically measure the height of the pallet entering the wrapping area, and set the corresponding number of wrapping circles, film tension, upper and lower wrapping paths and other parameter templates according to different products. Even if goods of different heights, weights, and categories are mixed online, the wrapping effect can be accurately controlled to avoid waste of film materials or inadequate wrapping. The equipment also supports pre-stretching mechanism, which can improve the efficiency of film material use and effectively reduce the cost of single-piece packaging by setting a stretching ratio of 250%.

Multi-industry adaptation to meet different working conditions
Online wrapping machines are widely used in home appliance manufacturing, building materials and chemicals, e-commerce logistics, food and beverage, paper processing and other industries, especially for large production bases and transit warehouses with high-frequency and batch pallet shipment needs. For example, before the introduction of the online wrapping machine, a large electronic manufacturing company had a packaging efficiency of only about 50 pallets per hour. After the introduction, it was connected with the AGV system and the palletizing robot, and the efficiency was increased to more than 45 pallets per hour. The consistency of shipping packaging was significantly improved, and it can run continuously for 24 hours, greatly alleviating the fatigue and error problems of manual operation.

Case sharing: key links in packaging upgrades in the daily chemical industry
A daily chemical products group factory in Shandong upgraded the original manual film wrapping process to meet the peak order delivery needs of Double 11. The technical team integrated two online wrapping machines on the original belt conveyor line. The equipment automatically identified the tray in place and quickly performed the wrapping operation. It was connected to the automatic sword-threading packaging system in the back section to achieve unmanned operation of the entire process from finished product exit to packaging and storage. After the transformation was completed, the packaging efficiency was greatly improved, the number of workers was reduced by 6, and the overall use of packaging consumables decreased by about 12%, which significantly improved the delivery response speed and packaging quality.

Online wrapping machines make production line packaging faster, more accurate, and smarter
Under the general trend of intelligent packaging upgrades, online wrapping machines are becoming standard equipment for medium and large enterprises to achieve automated shipments with their high efficiency, stability, labor saving, and intelligent linkage. It is not only an optimization tool for a single packaging process, but also an important part of the entire smart production line system. Whether it is to improve the rhythm of the production line, enhance packaging consistency, or achieve flexible production, online wrapping machines can help companies grasp the dual advantages of efficiency and quality in the fierce market competition.