Cylinder winding machine: an effective solution to solve the problem of inconsistent and low efficiency of coil packaging
In the non-woven fabrics, cord fabrics, rubber rolls, coils, cables and other industries, cylinder products have large shipments and batches, and there are clear requirements for the sealing, standardization and protection of external packaging. However, there are still a large number of companies that rely on manual film wrapping and simple tools for packaging, which is not only inefficient and labor-intensive, but also has problems such as loose packaging, deformation during transportation and even customer complaints.
A cylinder winding machine designed specifically for coils is helping more and more factories to completely say goodbye to these troubles.
Are you also experiencing the "pain" of traditional manual film wrapping?
The manual operation standards are not uniform, and the packaging effects of different batches vary greatly;
It is difficult to control the film tension, the packaging is not uniform, and it is easy to shake and peel off during transportation;
The packaging efficiency is low, it cannot support the high-speed delivery rhythm, and the labor intensity of employees is high;
The coil port is exposed, which is easy to absorb dust, moisture, and scratches, resulting in an increase in customer complaints.
These problems not only increase the difficulty of management in long-term operation, but also directly affect the company's delivery image and customer satisfaction.
Drum wrapping machine, solve multiple problems at one time
Unlike traditional general wrapping machines, the drum wrapping machine is a horizontal ring structure, which is specially designed for cylindrical and coil products. The equipment is supported at both ends to ensure that the material rotates in a horizontal state, and then the ring structure is fully covered and wrapped 360°. The film tension is precisely controllable, and the packaging is neat and tight without loosening.
The whole machine is controlled by the PLC system, which supports the setting of the number of turns, speed, and film tension. Employees only need to place the product and press the start button to complete standardized packaging within a few minutes, greatly improving the delivery efficiency and reducing manual intervention and errors.
Compare before and after use, the data shows the truth
Take a cord fabric coil factory as an example. Before the introduction of the equipment, a single person could wrap up to 12 rolls per hour, and the packaging appearance of each batch was inconsistent, and transportation problems were often caused by loose packaging.
After the introduction of the Dahong YP series cylinder wrapping machine, a single person can operate two devices in parallel, the packaging efficiency is increased to 35 rolls per hour, the labor is reduced by 2 people, the film consumption is reduced by 15%, and the customer complaint rate is reduced by more than 80%.
Customer evaluation: "Not only has the efficiency been improved, but even the factory image has become more professional."
Wide range of application, more than one industry can be used
The cylinder wrapping machine is not only suitable for roll products such as non-woven fabric rolls, cord fabric rolls, cable loops, rubber coils, cloth, etc., but can also be expanded to coils, hoses, filter cloth, paper rolls and other cylindrical products according to demand. It is highly flexible and customizable, and is a universal solution to packaging problems in many industries.
Why are more and more factories starting to use cylinder wrapping machines?
The operation is simple and ordinary workers can master it in one day;
The packaging is neat and uniform, which improves the brand image;
The film wrapping is stable, not loose, and not wasted;
The efficiency is improved, saving labor and time;
The compatibility is strong, and one machine can adapt to multiple specifications.
As the industry's requirements for "standardization, automation, and standardization" continue to increase, the cylinder wrapping machine is changing from "optional equipment" to "mandatory configuration". For every factory with coils as its main product, the cylinder wrapping machine is not only a piece of equipment, but also the starting point for the standardization of the packaging process.