Are ordinary wrapping machines useless in high-dust, high-flammability packaging sites?
In dust-intensive environments such as chemical plants, carbon black plants, coatings plants, refractory materials plants, and ingredient plants, improper operation of conventional electrical equipment or static electricity accumulation can easily cause sparks and lead to safety accidents. Using ordinary wrapping machines for pallet wrapping and packaging for shipping presents a significant risk. To meet these specialized packaging needs, the Dust Explosion-Proof Wrapping Machine is specifically designed for flammable and explosive environments, meeting gas or dust explosion-proof requirements and becoming a safe, standard equipment for pallet packaging in high-risk industries.
The entire machine is explosion-proof and certified, supporting both dust and gas explosion-proof ratings.
This machine achieves Exd ⅡB T4 / Exd ⅡC T4 explosion-proof ratings, covering both gas and dust explosive environments. The motor and electrical components are all explosion-proof and certified, ensuring stable operation in environments where organic solvents, dust, and gases are volatile. This truly delivers "safe packaging without explosion risk," making it particularly suitable for typical scenarios such as medium- to large-scale chemical companies, black powder production lines, and finished organic product shipments in workshops.
The turntable structure is stable, and the pre-stretched film frame is both material-efficient and efficient, capable of packaging 40 pallets per hour.
The Dust Explosion-Proof Wrapping Machine utilizes a standard turntable structure with a diameter of 1650mm. Its speed is controlled by a frequency converter (0.12 rpm) and features an automatic reset function, achieving a packaging efficiency of 1040 pallets per hour. The film rack features a powered pre-stretching structure with a maximum stretch ratio of 250%, ensuring a tight wrap while saving over 30% in film material. The film rack's adjustable film feed speed, coupled with independent DC motor control and a dual-chain lifting mechanism, ensures smooth upper and lower film wrapping, a long service life, and neat, standardized packaging.
PLC intelligent system control allows for one-touch start and completes full-pallet automatic film wrapping.
The machine is equipped with a PLC control system and a Chinese text-based operator panel. Parameters such as the number of top and bottom wrap layers, top-over time, and number of reinforcement turns are adjustable from 0 to 9, supporting one-touch automatic operation. Photoelectric sensors automatically measure height, allowing the operator to simply place the goods and press a button to complete the entire wrapping process, reducing the risk of human error while improving packaging efficiency and consistency. The lifting column can be customized to a maximum packaging height of 2000mm, accommodating different pallet sizes.
Wrapping is not a difficult task; safety is paramount.
In dust-explosive environments, the safety of every piece of equipment must be strictly controlled. From electrical selection to overall machine design, the dust-proof and explosion-proof film wrapping machine fully meets the safe packaging requirements of explosion-proof production lines. Compared to ordinary wrapping machines, this one not only improves wrapping efficiency but, more importantly, safeguards your company's bottom line. If your factory is facing issues like spark hazards and improper manual operation during the packaging process, this explosion-proof wrapping machine is worth considering.