In the modern logistics system, the standardization of pallet packaging is getting higher and higher, and enterprises are increasingly strict in the protection requirements during shipment. Especially for those goods that have been stacked in the open air for a long time, transported over long distances or stored across regions, the top protection problem is often ignored, resulting in a chain reaction of product contamination, packaging damage, customer returns due to rainwater penetration, dust backlog, external impact, etc. Many companies use wrapping film for side reinforcement, but they fail in the last mile of transportation because of "no top coverage". In this context, the emergence of "top wrapping machine" provides a more complete integrated solution for pallet cargo packaging, effectively improving the packaging sealing, overall pressure resistance and shipping safety, and is favored by many factories and warehouses.
Top wrapping machine is a wrapping packaging system that adds a top film automatic placement structure on the basis of traditional wrapping equipment. The entire process does not require manual operation. With the high-precision photoelectric sensing device, it can accurately detect the height of the goods and automatically start the top film system. This top wrapping equipment is particularly suitable for industries with high requirements for cleanliness and waterproof performance such as food and beverage, chemical raw materials, building materials and ceramics, and powder bagging. It can effectively prevent external factors such as dust, water vapor, and oil from affecting the goods. Compared with manually placing a film on the top and then wrapping it, the top wrapping machine is not only more efficient and more tightly sealed, but also greatly reduces the participation of personnel and improves the consistency of packaging.
In actual use, an export-oriented daily chemical company has long stacked finished products on the outdoor fence of the factory area waiting for container loading. Due to sudden rain and sandstorm weather, the top packaging of some products is often deformed and the outer packaging label is blurred, thus affecting delivery. To solve this hidden danger, a top wrapping station was added at the end of the production line. The equipment is set to handle 40 pallets of goods per hour, and no manual intervention is required from top film cutting, placement, positioning to wrapping. After three months of operation evaluation, the return rate due to packaging problems has dropped by more than 70%, and customer satisfaction has been significantly improved. In addition, due to the integrated top film lamination and film wrapping, the station that originally required two packers to collaborate has been completely replaced, saving human resources while also increasing packaging efficiency from 180 pallets per day to 300 pallets, effectively alleviating the logistics pressure during the peak shipping period.
In terms of equipment performance, the top wrapping machine supports automatic film loading, film cutting and top wrapping system cycle operation. The whole machine is equipped with a high-strength turntable with a load-bearing capacity of 2000kg and a maximum packaging height of 2 meters, meeting the high-frequency application requirements of heavy and large-size pallets. At the same time, its structure adopts a double-chain lifting system, which is stable and easy to maintain, suitable for 24-hour continuous operation. With a customized heightened turntable or top pressure device, it can better cope with the fixed needs of high stacking or irregular goods, providing enterprises with more flexible packaging solutions.