Multiple separate packaging processes reduce efficiency and make pallet stability difficult to standardize
In industries such as bagged powders, carton products, chemical raw materials, and beverage pallets, companies often need to perform both stretch wrapping and pallet strapping. When done separately—either manually or with two machines—issues easily occur, such as poor process continuity, inconsistent strapping tension, and uneven film adhesion. As shipping frequency increases, centralized packaging becomes essential for improving overall efficiency. The fully automatic wrapping & strapping integrated machine combines wrapping and multi-directional lance-insertion strapping in the same station, allowing pallets to be packaged in one go. This enhances load stability, reduces manual work, and improves packaging uniformity.
Structural features: wrapping system and strapping mechanism work together to reinforce the pallet
The fully automatic wrapping-and-strapping machine consists of an automatic lance-insertion mechanism, a strapping system, a pre-stretch film carriage, a pallet-wrapping unit, and an automatic strap-cutting module. After the pallet enters the station, the lance quickly travels beneath the pallet base, enabling the strap to form a secure bottom tie. The strapping unit can adjust tension based on pallet weight and stacking conditions, ensuring the load does not shift during handling.
The wrapping system—made up of the pre-stretch film carriage and rotating turntable—applies film under preset tension to form stable sidewall reinforcement, further improving the overall holding force. With both processes completed on the same equipment, packaging becomes continuous, and pallets no longer need to be moved between multiple workstations, reducing risk.
Key advantages: more consistent reinforcement and smoother packaging rhythm
The greatest advantage of the wrapping & strapping integrated machine is process consistency. After the pallet enters the workstation, the machine automatically measures height and initiates the wrapping cycle. Bottom reinforcement, top covering and overall spiral wrapping can be programmed as needed.
The strapping section can be set for single or multiple straps, adjusting the tension based on product weight and transport requirements, ensuring stability during lifting, forklift handling and long-distance logistics.
Meanwhile, the pre-stretch film system reduces film usage and ensures more uniform adhesion. For factories, this integrated solution not only increases packaging speed but also maintains consistent quality across shifts, making it ideal for operations requiring stable, long-term outbound volume.
Industries best suited: workshops with diverse product specifications benefit most
The fully automatic wrapping-and-strapping integrated machine fits the following scenarios:Bagged powder industry: Cement, chemical powders, food additives—strapping prevents pallet looseness.
Carton warehouses: Lightweight cartons with high stacks gain improved bottom reinforcement and better side stability.Beverage & food industry: Bottled water, beverages and food boxes shift easily; wrapping improves containment force.Chemical drum industry: Heavy liquid drums require stronger pallet fixation.E-commerce & general warehousing: Frequent outbound operations with mixed pallet sizes benefit from centralized packaging.
The machine can be configured based on pallet size, strapping material and film type to suit various production environments.
Application case: a chemical company reduced manual handling with integrated packaging
A chemical manufacturer required large daily shipments. Previously, wrapping and manual strapping were done separately, leading to a complicated workflow and heavy labor demand. Pallets also tended to become unstable during movement between stations. After implementing the fully automatic wrapping-and-strapping integrated machine, the company consolidated all packaging into a single station. Bagged pallets became more stable after automatic lance-insertion and strapping, followed by consistent film wrapping.
The company reported significantly improved packaging efficiency, reduced manual involvement, more uniform pallet appearance and a notable reduction in damage during storage and transportation.
Integrated packaging equipment helps companies build a more stable outbound workflow
By combining pallet strapping and film wrapping into one workstation, the fully automatic wrapping-and-strapping integrated machine provides a more coherent and unified packaging process. For factories needing to accelerate outbound flow, maintain consistent packaging quality and reduce labor intensity, this all-in-one solution is a powerful tool for increasing automation and ensuring long-term pallet stability.